Files
bambuddy/spoolbuddy/daemon/main.py
T
maziggy 2b1fe03159 Fix SpoolBuddy scale first reading and extract hardware drivers
The NAU7802 ADC returns a stale max-scale value (0x7FFFFF) on its
  first conversion after power-up, polluting the moving average and
  making the initial weight report wildly inaccurate. Flush the first
  reading during init().

  Also extract both hardware drivers out of diagnostic scripts into
  proper daemon modules:
  - NAU7802 scale driver: scripts/scale_diag.py -> daemon/nau7802.py
  - PN5180 NFC driver: scripts/read_tag.py -> daemon/pn5180.py

  The production daemon was importing driver classes from test scripts
  since the original SpoolBuddy commit. Diagnostic scripts now import
  from the driver modules. Removed the sys.path hack from main.py.
2026-03-25 11:57:28 +01:00

427 lines
16 KiB
Python

#!/usr/bin/env python3
"""SpoolBuddy daemon — reads NFC tags and scale, pushes events to Bambuddy backend."""
import asyncio
import logging
import os
import socket
import subprocess
import sys
import time
from pathlib import Path
from . import __version__
from .api_client import APIClient
from .config import Config
from .display_control import DisplayControl
from .nfc_reader import NFCReader, NFCState
from .scale_reader import ScaleReader
logging.basicConfig(
level=logging.INFO,
format="%(asctime)s [%(name)s] %(levelname)s: %(message)s",
datefmt="%H:%M:%S",
)
logger = logging.getLogger("spoolbuddy")
def _spoolbuddy_env_path() -> Path:
# installer writes this at <install>/spoolbuddy/.env; allow override for custom setups/tests
override = os.environ.get("SPOOLBUDDY_ENV_FILE", "").strip()
if override:
return Path(override)
return Path(__file__).resolve().parent.parent / ".env"
def _set_env_value(path: Path, key: str, value: str):
lines: list[str] = []
if path.exists():
lines = path.read_text(encoding="utf-8").splitlines()
updated = False
new_lines: list[str] = []
for line in lines:
if line.startswith(f"{key}="):
new_lines.append(f"{key}={value}")
updated = True
else:
new_lines.append(line)
if not updated:
new_lines.append(f"{key}={value}")
path.parent.mkdir(parents=True, exist_ok=True)
path.write_text("\n".join(new_lines) + "\n", encoding="utf-8")
def _get_ip() -> str:
try:
s = socket.socket(socket.AF_INET, socket.SOCK_DGRAM)
s.connect(("8.8.8.8", 80))
ip = s.getsockname()[0]
s.close()
return ip
except Exception:
return "unknown"
def _deploy_ssh_key(public_key: str) -> None:
"""Write Bambuddy's SSH public key to authorized_keys if not already present."""
home = Path.home()
ssh_dir = home / ".ssh"
auth_keys = ssh_dir / "authorized_keys"
try:
ssh_dir.mkdir(mode=0o700, exist_ok=True)
# Check if key already deployed
if auth_keys.exists():
existing = auth_keys.read_text()
if public_key.strip() in existing:
return
# Append key
with auth_keys.open("a") as f:
f.write(public_key.strip() + "\n")
auth_keys.chmod(0o600)
logger.info("SSH public key deployed to %s", auth_keys)
except Exception as e:
logger.warning("Failed to deploy SSH key: %s", e)
async def nfc_poll_loop(config: Config, api: APIClient, shared: dict):
"""Continuous NFC polling loop — runs in asyncio with blocking reads offloaded."""
display: DisplayControl = shared["display"]
try:
while True:
if shared.get("nfc_scan_paused", False):
await asyncio.sleep(config.nfc_poll_interval)
continue
nfc: NFCReader | None = shared.get("nfc")
if not nfc or not nfc.ok:
await asyncio.sleep(config.nfc_poll_interval)
continue
event_type, event_data = await asyncio.to_thread(nfc.poll)
if event_type == "tag_detected":
display.wake()
await api.tag_scanned(
device_id=config.device_id,
tag_uid=event_data["tag_uid"],
tray_uuid=event_data.get("tray_uuid"),
sak=event_data.get("sak"),
tag_type=event_data.get("tag_type"),
)
elif event_type == "tag_removed":
await api.tag_removed(
device_id=config.device_id,
tag_uid=event_data["tag_uid"],
)
# Check for pending write command
pending = shared.get("pending_write")
if pending and nfc.state == NFCState.TAG_PRESENT:
if nfc.current_sak == 0x00:
logger.info("Executing pending tag write for spool %d", pending["spool_id"])
success, msg = await asyncio.to_thread(nfc.write_ntag, pending["ndef_data"])
await api.write_tag_result(
device_id=config.device_id,
spool_id=pending["spool_id"],
tag_uid=nfc.current_uid or "",
success=success,
message=msg,
)
shared.pop("pending_write", None)
else:
# Fail fast when a non-NTAG is presented during write mode.
# Without this, UI can appear stuck on "waiting for SpoolBuddy".
sak = nfc.current_sak
await api.write_tag_result(
device_id=config.device_id,
spool_id=pending["spool_id"],
tag_uid=nfc.current_uid or "",
success=False,
message=f"Incompatible tag type (SAK=0x{sak:02X}). Place an NTAG tag to write.",
)
logger.warning(
"Write aborted for spool %d: incompatible tag type SAK=0x%02X",
pending["spool_id"],
sak,
)
shared.pop("pending_write", None)
await asyncio.sleep(config.nfc_poll_interval)
finally:
nfc: NFCReader | None = shared.get("nfc")
if nfc:
nfc.close()
async def scale_poll_loop(config: Config, api: APIClient, shared: dict):
"""Continuous scale reading loop — reads at 100ms, reports at 1s intervals."""
scale: ScaleReader = shared["scale"]
display: DisplayControl = shared["display"]
if not scale.ok:
logger.warning("Scale not available, skipping scale polling")
return
last_report = 0.0
last_reported_grams: float | None = None
REPORT_THRESHOLD = 2.0 # Only report if weight changed by more than this (grams)
try:
while True:
result = await asyncio.to_thread(scale.read)
if result is not None:
grams, stable, raw_adc = result
now = time.monotonic()
if now - last_report >= config.scale_report_interval:
# Only send when weight changed meaningfully
weight_changed = last_reported_grams is None or abs(grams - last_reported_grams) >= REPORT_THRESHOLD
if weight_changed:
display.wake()
await api.scale_reading(
device_id=config.device_id,
weight_grams=grams,
stable=stable,
raw_adc=raw_adc,
)
last_reported_grams = grams
last_report = now
await asyncio.sleep(config.scale_read_interval)
finally:
scale.close()
async def heartbeat_loop(config: Config, api: APIClient, start_time: float, shared: dict):
"""Periodic heartbeat to keep device registered and pick up commands."""
display: DisplayControl = shared["display"]
ip = _get_ip()
while True:
await asyncio.sleep(config.heartbeat_interval)
nfc = shared.get("nfc")
scale = shared.get("scale")
uptime = int(time.monotonic() - start_time)
result = await api.heartbeat(
device_id=config.device_id,
nfc_ok=nfc.ok if nfc else False,
scale_ok=scale.ok if scale else False,
uptime_s=uptime,
ip_address=ip,
firmware_version=__version__,
nfc_reader_type=nfc.reader_type if nfc else None,
nfc_connection=nfc.connection if nfc else None,
backend_url=config.backend_url,
)
if result:
cmd = result.get("pending_command")
if cmd == "tare":
scale = shared.get("scale")
if scale and scale.ok:
new_offset = await asyncio.to_thread(scale.tare)
logger.info("Tare executed: offset=%d", new_offset)
await api.update_tare(config.device_id, new_offset)
config.tare_offset = new_offset
else:
logger.warning("Tare command received but scale not available")
# Skip calibration sync — this heartbeat response predates the tare
continue
elif cmd == "apply_system_config":
payload = result.get("pending_system_payload") or {}
backend_url = str(payload.get("backend_url", "")).strip()
api_key_value = payload.get("api_key")
api_key = str(api_key_value).strip() if api_key_value is not None else ""
if not backend_url:
await api.system_command_result(
config.device_id,
"apply_system_config",
False,
"Missing backend_url payload",
)
continue
try:
env_path = _spoolbuddy_env_path()
await asyncio.to_thread(_set_env_value, env_path, "SPOOLBUDDY_BACKEND_URL", backend_url)
if api_key:
await asyncio.to_thread(_set_env_value, env_path, "SPOOLBUDDY_API_KEY", api_key)
await api.system_command_result(
config.device_id,
"apply_system_config",
True,
f"Updated {env_path}",
)
logger.info("Applied system config update")
except Exception as e:
logger.exception("Failed to apply system config")
await api.system_command_result(
config.device_id,
"apply_system_config",
False,
str(e),
)
continue
elif cmd in ("run_nfc_diag", "run_scale_diag", "run_read_tag_diag"):
if cmd == "run_scale_diag":
diagnostic = "scale"
script_name = "scale_diag.py"
elif cmd == "run_read_tag_diag":
diagnostic = "read_tag"
script_name = "read_tag.py"
else:
diagnostic = "nfc"
script_name = "pn5180_diag.py"
script_path = Path(__file__).resolve().parent.parent / "scripts" / script_name
if diagnostic in ("nfc", "read_tag"):
logger.info("Pausing NFC continuous scan for diagnostic")
shared["nfc_scan_paused"] = True
nfc_for_diag = shared.get("nfc")
if nfc_for_diag:
await asyncio.to_thread(nfc_for_diag.close)
shared["nfc"] = None
logger.info("Running %s diagnostic via %s", diagnostic, script_path)
try:
proc = await asyncio.to_thread(
subprocess.run,
[sys.executable, str(script_path)],
capture_output=True,
text=True,
timeout=45,
)
output = (proc.stdout or "") + (("\n" + proc.stderr) if proc.stderr else "")
await api.diagnostic_result(
config.device_id,
diagnostic,
proc.returncode == 0,
output,
proc.returncode,
)
except subprocess.TimeoutExpired:
await api.diagnostic_result(
config.device_id,
diagnostic,
False,
"Diagnostic timed out after 45 seconds",
-1,
)
except Exception as e:
await api.diagnostic_result(
config.device_id,
diagnostic,
False,
f"Diagnostic execution failed: {e}",
-1,
)
finally:
if diagnostic in ("nfc", "read_tag"):
logger.info("Reinitializing NFC continuous scan after diagnostic")
shared["nfc"] = NFCReader()
shared["nfc_scan_paused"] = False
continue
elif cmd == "write_tag":
write_payload = result.get("pending_write_payload")
if write_payload:
shared["pending_write"] = {
"spool_id": write_payload["spool_id"],
"ndef_data": bytes.fromhex(write_payload["ndef_data_hex"]),
}
logger.info("Write tag command received for spool %d", write_payload["spool_id"])
tare = result.get("tare_offset", config.tare_offset)
cal = result.get("calibration_factor", config.calibration_factor)
if tare != config.tare_offset or cal != config.calibration_factor:
config.tare_offset = tare
config.calibration_factor = cal
scale = shared.get("scale")
if scale:
scale.update_calibration(tare, cal)
logger.info("Calibration updated from backend: tare=%d, factor=%.6f", tare, cal)
# Apply display settings from backend
brightness = result.get("display_brightness")
blank_timeout = result.get("display_blank_timeout")
if brightness is not None:
display.set_brightness(brightness)
if blank_timeout is not None:
display.set_blank_timeout(blank_timeout)
display.tick()
async def main():
config = Config.load()
logger.info(
"SpoolBuddy daemon v%s starting (device=%s, backend=%s)", __version__, config.device_id, config.backend_url
)
api = APIClient(config.backend_url, config.api_key)
ip = _get_ip()
start_time = time.monotonic()
# Initialize hardware before registration so we can report capabilities
nfc = NFCReader()
scale = ScaleReader(
tare_offset=config.tare_offset,
calibration_factor=config.calibration_factor,
)
display = DisplayControl()
# Register with backend (retries until success)
reg = await api.register_device(
device_id=config.device_id,
hostname=config.hostname,
ip_address=ip,
firmware_version=__version__,
has_nfc=True,
has_scale=True,
tare_offset=config.tare_offset,
calibration_factor=config.calibration_factor,
nfc_reader_type=nfc.reader_type,
nfc_connection=nfc.connection,
backend_url=config.backend_url,
has_backlight=display.has_backlight,
)
# Use server-side calibration if available
if reg:
config.tare_offset = reg.get("tare_offset", config.tare_offset)
config.calibration_factor = reg.get("calibration_factor", config.calibration_factor)
scale.update_calibration(config.tare_offset, config.calibration_factor)
# Auto-deploy Bambuddy's SSH public key for remote updates
ssh_key = reg.get("ssh_public_key")
if ssh_key:
_deploy_ssh_key(ssh_key)
logger.info("Device registered, starting poll loops")
shared: dict = {"nfc": nfc, "scale": scale, "display": display, "nfc_scan_paused": False}
try:
await asyncio.gather(
nfc_poll_loop(config, api, shared),
scale_poll_loop(config, api, shared),
heartbeat_loop(config, api, start_time, shared),
)
except KeyboardInterrupt:
logger.info("Shutting down")
finally:
await api.close()
if __name__ == "__main__":
asyncio.run(main())