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When no explicit slot-to-tray mapping is captured (path 5 of 6 in _track_from_3mf — fires before the request-topic subscription that catches ams_mapping is accepted), the tracker builds available_trays from build_ams_tray_lookup and uses position to map the slicer's Nth filament to the Nth available tray. The helper enumerated every AMS tray by id regardless of whether a spool was loaded, so AMS slots 0-2 loaded + slot 3 empty + external yielded available_trays = [0, 1, 2, 3, 254]. The slicer compacts its filament UI to hide empty AMS slots, so its 4th filament is the external — but position mapping routed it to AMS0-T3 (the empty slot) instead of 254 (external). No spool assigned there → usage silently skipped → external never decremented. Filter the fallback to slots with a non-empty tray_type. build_ams_tray_lookup stays unchanged for its other callers (spoolman_tracking.store_print_data, routes/printers, spool_assignment_notifications); the filter is applied at the usage-tracker call site only. Mirrors the existing vt_tray filter in build_ams_tray_lookup line 174.