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Reporter forcefully started a print needing ~260 g with 180 g on the
first spool and a backup spool in the AMS. Printer correctly consumed
spool 1, AMS Backup switched, spool 2 finished the print. Bambuddy
attributed all 260 g to spool 2 -- spool 1 untouched in inventory.
Two stacking bugs produced the exact "all to second spool" symptom for
prints without per-layer 3MF gcode data:
1. bambu_mqtt.py:2135 wrote state.total_layers = int(data["total_layer_num"])
unconditionally. P1S firmware pushes total_layer_num=0 at print end
(same reset pattern other models do for layer_num / progress). The
unconditional write clobbered the slicer's actual total to 0 before
the usage tracker read it.
2. usage_tracker.py:1129-1137 linear-fallback dumped EVERYTHING onto the
last segment when total_layers was 0:
if total_layers > 0:
segment_grams = total_weight * (seg_end_layer - seg_start_layer) / total_layers
else:
segment_grams = 0.0 # <- entire print weight ends up on last segment
Path 2 (AMS remain% delta) couldn't recover because (a) the emptied
spool reported remain=-1 and (b) Bug-A had already added the second
spool's key to handled_trays, suppressing the Path 2 lookup.
Fix:
- bambu_mqtt.py: only overwrite state.total_layers when the incoming
value is positive (mirror of the existing _last_valid_layer_num
pattern at line 2127). Explicit reset on new print start at
_handle_print_start so the previous print's total can't bleed in.
- usage_tracker.py: cascade the linear-fallback denominator -
state.total_layers, then last_layer_num (already threaded in for
the last_progress fallback), then equal-split as a bounded fence.
Equal-split is still wrong but never dumps the whole print on the
last segment, which was strictly worse.